Aalto University researchers have developed a manufacturing method for electrocatalysts that only uses one percent of the amount of platinum generally used in commercial products. The new material activity is similar to that of commercial electrocatalysts. The method is based on the special characteristics of carbon nanotubes.

Platinum is a very expensive metal making it one of the bottlenecks hindering the growth of renewable energy. Platinum is used as the catalyst in electrolysers that store electric energy as chemical compounds, and it also plays an important role in fuel cells, catalytic converters and many chemical processes used in industry.

DFT (density functional theory) suggests that carbon nanotubes stabilize single platinum atoms and that hydrogen evolution reaction takes place more efficiently on their surfaces, compared to conventional platinum nanoparticles. Image Credit: Aalto University. Click image for the largest view.

The Aalto University research group is led by professors Tanja Kallio and Kari Laasonen. The group’s research results have been published in the scientific journal ACS Catalysis.

Tanja Kallio explains the manufacturing, “When platinum is electrodeposited on the surface of carbon nanotubes, it forms particles consisting of a couple of atoms. On other materials, such as graphene, platinum forms larger nanoparticles. We believe this is because the carbon atoms of the curved surface are in a strained state, which makes them prone to stabilizing platinum on the surface of the nanotube. This ensures that the platinum atoms form small and catalytically active particles. Our modeling showed that the more strained the carbon bonds are, the better the stabilization of the platinum. Smaller tubes are more curved, which makes the strain greater, so the diameter of the nanotubes is also important.”

Electrolysers store electrical energy in the form of hydrogen bond energy. In practice, this mechanism is used to store fluctuating energy, such as wind energy, and balance the difference between demand and production. Since the electrocatalyst forms approximately one third of the price of the electrolyser, reducing the amount of platinum needed would make the process significantly less expensive.

“In addition to the price of platinum, the availability of the metal is also a problem. Platinum is on the EU list of critical raw materials, which means that its use is problematic either due to its scarceness or due to geopolitical problems. This is why the EU is aiming to reduce the use of platinum’, Kallio said and emphasized that so far the functionality of the electrocatalyst developed at Aalto University has only been proven in laboratory conditions.

“In small-scale conditions and at room temperature, the electrocatalyst is stable and usable for a long time. The next step is to increase the scale of production and test the functionality of the electrocatalyst in practical applications, which are often carried out at a higher temperature,” she added.

Knocking out 99% of the platinum is a massive change in the economics for platinum catalysts. The team is expecting the cost for platinum catalysts their system produces to drop to 1/3rd the price of pure platinum. We’ll see if they get it working across a wide spectrum of applications. It might cost even less over time.


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